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    9.8

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    Chimodia Naka, Near Railway, Crossing Bilimora, Bilimora - Gujarat (India.) - 396321.

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    Manual Filter Press

    Manual Filter Press

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    High quality and Cost Effective

    It is simple and the basic form of the Filter Press. In Manual Filter press every operation is done manually. It is available from 305 mm to 915mm plate sizes. These machines are an effective, inexpensive choice for handling smaller quantities of material.

    This type of filter press available with,

    Membrane Filter Plates

    Recessed Filter Plates

    CGR (Zero Leak) Filter Plates

    Plate & Frame type Filter Plates

    Features

    Easy to learn

    Low maintenance

    Economical and practical choice

    Advantages

    Low Operating and Maintenance Cost

    Cost saving

    Power Saving

    Easy to Operate

    Hydraulic Cylinder

    Filter Press is equipped with Pull Back type Double Acting Hydraulic Cylinder dully honed from inside & dully coupled with moving end head, which Brings Moving Plate Forward ‐Reverse hydraulically. A hydraulic system uses oil to power an actuating cylinder piston. This component is moved to achieve a specific task. A double acting cylinder uses two lines and gives you the full power of your hydraulic system in both directions.

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    Plate Shifter

    Plate shifter mechanism is used to transport the filter plates. It gradually Shifts plate one by one in Auto Mode & through Hand Held Remote Control in Manual modeand allows the emptying of the filter press. This process can be paused anytime and the operator can remove possible impurities from the cloth.Thismechanism pulls open the individual plate, the cake formed between the plates generally falls down by gravity. Generally used for faster filter cake discharge. Speed of the plate shifter can be adjusted in filter press.

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    Drip Tray

    Drip Tray is installed under filter plates, and make up of liquid collecting tray.The drip tray can be opened and closed by the help of hydraulic cylinders, which are controlled from the panel manually or automatically through PLC. It ensures that the drip trays are in open position for cake discharge and in closed position during filtration. So that it collects the filtrate and keep it away from containers or the conveyor system.

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    Cloth Washing Mechanism

    This device is installed in the upper part of filter press. It’s made up of washing rail, washing frame, washing frame driving travel device, inlet pipe, towing chain, washing pipe, nozzles, washing pipe lifting device, reducing motors etc. It can finish cloth washing in co-operation with plate shifting device under the control of PLC.This system makes it possible to wash the cake residues off the cloth using water under pressure. Washing is performed simultaneously on both sides of the plate.

    When it doesn’t work, the device is placed behind the pressing plate, and when it works, after discharging all cakes, pressing plate will compact and release all filter plates, then retreat to the required position. The plate shifting device will move forward and enter into plate taking state under....

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    Hydraulic Power Pack

    The hydraulic power packs are used to control the cylinders which move the plates. It is a self-contained unit that consists mainly of a motor, a reservoir andhydraulic pump, using fluid to transmit power from one location to another. Hydraulic power packs can generate massive amounts of power which can be used to drive hydraulic Filter Press. Our Hydraulic power pack units are designed for low noise, vibration free with excellent heat dissipation properties.

    We have designed and created hydraulic power packs composed of:

    • 1HP to 10HP Motor
    • 30 to 300 liter tank
    • Hydraulic Gear Pump
    • Customized Hydraulic Manifolds
    • Hydraulic Unloading Relief Valve
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    Electric Control Panel

    Electric hydraulics are controlled by the NMP Electric Hydraulic Control System (EHCS), which monitors the status of the system and provides an emergency stop push button, which disconnects switch and touch screen control of the filter press hydraulics. Touch screen with very good resolution can provide all diagnosed information of the Filter Press and also allows adjusting the Filter Press process control.

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    Air Actuator Valve

    The filter press is equipped with Air operated Pneumatic Actuators for automatic opening and closing of the valves for slurry inlet and filtrate outlet. The actuator valve operates in auto mode i.e., Feeding, Washing, and Airing Process.

    Feed Pump

    Filter press pump selection is based on a various numbers of criteria’s, characteristic of liquid, temperature, acidity, viscosity and required pressure are some of them.

    The feed pump controls and feeds the slurry/feed in to the Filter press. Flow meter can be used in order to obtain the optimum filling level of the filter press.The feed pump usually increases up to 6 – 15 bar, the flow is controlled by a pressure switch, or a frequency (FM). Types Feed pumps used for Filter Press are Screw pump, Centrifugal pump and AOD pump. The type of pump and the material used depend on the character and properties of the pumped suspension.

    Belt Conveyor

    The dropping cake can be conveyed via the hopper to a conveyor, which usually transports the cake to a container.

    Benefits and fields of use:

    The container does not have to be installed directly under the filter press, but it can be outside the building, or in another room, which is easily accessible for Lorries transporting the containers.

    Core Blow

    After filtration, a liquid suspension remains in the turbidity channel; it can be removed and reliably transported back to the storage tank in order to prevent blockages and rehydration of the discharged cake when the filter press is open. After feeding is completed, operators can remove this sediment by rinsing the core. The rinse medium, mostly water, flows through the turbidity channel and absorbs the solids deposited there.